PTFE (Teflon) plastic machining

PTFE (Teflon®) is a semi-crystalline fluoropolymer thermoplastic with machining challenges due to high expansion and low conductivity. This guide covers attributes, applications, design notes, finishing options, UK stock sizes, and property tables.

Great chemical resistance
Semi-crystalline fluoropolymer

PTFE (Teflon) plastic machining

PTFE (Teflon®) is a semi-crystalline fluoropolymer thermoplastic with machining challenges due to high expansion and low conductivity. This guide covers attributes, applications, design notes, finishing options, UK stock sizes, and property tables.

Great chemical resistance
Semi-crystalline fluoropolymer

PTFE (Teflon) plastic machining

PTFE (Teflon®) is a semi-crystalline fluoropolymer thermoplastic with machining challenges due to high expansion and low conductivity. This guide covers attributes, applications, design notes, finishing options, UK stock sizes, and property tables.

Great chemical resistance
Semi-crystalline fluoropolymer

PTFE plastic grades we use

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What is PTFE plastic?

PTFE (Polytetrafluoroethylene) is a semi-crystalline fluropolymer thermoplastic. It is commonly referred to as Teflon which is a brand name.

PTFE is the most widely used fluropolymer in a range of applications. It is known for being highly resistant to chemicals and for its superior thermal stability.

Compared to other engineering grade thermoplastics it has poor mechanical properties, though glass and carbon filled grades with improved dimensional stability are available.

Because of its resistance to chemicals, PTFE plastic is commonly used in chemical, food and pharmaceutical engineering.

PTFE is favoured over PVDF for sliding applications with exposure to extreme chemical stress.

Machining of PTFE must take conductivity and expansion effects into account. When machining PTFE, we ensure we use very sharp tools and plenty of coolant to avoid any stability issues.

You may also see PTFE referred to as:

  • Teflon®
  • TECAFLON™

Main attributes

  • Excellent chemical resistance
  • Good electrical insulating properties
  • Wide working temperature from -260°C to 260°C
  • Poor mechanical properties – glass and carbon filled modifications available to improve dimensional stability
  • Low flammability
  • High UV and weather resistance
  • Suitable for food contact
  • Water resistant
  • High impact strength
  • Very low coefficient of friction
  • No moisture absorption

Note for designers

Due to its high coefficient of expansion, PTFE is usually machined to tolerances of around 0.13mm.

Tighter tolerances are rarely required due to the natural resiliency of the material. Where tighter tolerances are required, it is advised to use stress-relieved PTFE.

UK stock sizes

Here are the standard stock sizes/colours for PTFE in the UK. Please note we do not supply stock material, the information provided is purely for design and research purposes.

Example PTFE Stock Sizes

Stock sizes will vary depending on supplier. Please get in contact to discuss further.

PTFE is typically available in rod and plate form in lengths of 2000mm and 1200mm.

PTFE Rod

  • From 4 to 160mm
  • White (natural)

PTFE Plate

  • From 1x1200mm to 100mmx1200mm
  • White (natural)

Please note: some sizes may be non-stocked items and subject to minimum order quantities.

Technical properties

Common Applications

  • Valves & pumps
  • Bearings & bushings
  • Electrical components
  • Semiconductor components
  • Gears & driveshafts
  • Capacitors & isolators
  • Wear parts & rings

TECAFLON PTFE Properties

Mechanical properties

Mechanical Properties

Value Parameter Norm Notes
Tensile Strength  22 MPa   ASTM D 4894 Tested on extruded and machined specimen
Elongation at Break 220%   ASTM D 4894 Tested on extruded and machined specimen
Compression Strength 5 MPa 1% strain ASTM D 695  
Shore Hardness 55 Shore D ASTM D 2240  
Thermal properties

Thermal Properties

Value Parameter Norm Notes
Glass Transition Temperature -20°C   DIN EN ISO 11357 Found in public sources
Service Temperature 260°C short term   Found in public sources. Individual testing regarding application conditions is mandatory
Service Temperature 260°C long term    
Thermal Expansion (CLTE) 13 10-5 K-1 23-100°C, long ASTM D 696  
Thermal Conductivity 0.20 W/(K*m)   ASTM C 177  
Electrical properties

Electrical Properties

Value Parameter Norm Notes
Specific Surface Resistance 1016 Ω   ASTM D 257 Without defects
Specific Volume Resistance 1017 Ω*cm   ASTM D 257  
Dielectric Strength 80 kV/mm In air, 0.125mm thick ASTM D 149  
Dielectric Constant 2.1 50-109Hz ASTM D 150  
Other properties

Other Properties

Value Parameter Norm Notes
Water Absorption <0.01% 23°C ASTM D 570  
Flammability (UL94) V0 Corresponding to DIN IEC 60695-11-10 Corresponding means no listing at UL (yellow card). The information might be taken from resin, stock shape or estimation. Individual testing regarding application conditions is mandatory.
Density 2.15 g/cm3      

Industries that use PTFE plastic

Food processing & packaging

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Food processing & packaging

Pharmaceutical & medical

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Pharmaceutical & medical

PTFE plastic FAQs

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