PEEK plastic machined parts

PEEK is a rigid, opaque plastic with high temperature capability, excellent chemical and wear resistance, and strong dimensional stability. It is harder to machine. This guide covers attributes, applications, finishing, stock sizes, and property tables.

Rigid opaque (beige) plastic
Great chemical, electrical & heat resistance

PEEK plastic machined parts

PEEK is a rigid, opaque plastic with high temperature capability, excellent chemical and wear resistance, and strong dimensional stability. It is harder to machine. This guide covers attributes, applications, finishing, stock sizes, and property tables.

Rigid opaque (beige) plastic
Great chemical, electrical & heat resistance

PEEK plastic machined parts

PEEK is a rigid, opaque plastic with high temperature capability, excellent chemical and wear resistance, and strong dimensional stability. It is harder to machine. This guide covers attributes, applications, finishing, stock sizes, and property tables.

Rigid opaque (beige) plastic
Great chemical, electrical & heat resistance

PEEK plastic grades we use

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What is PEEK?

PEEK (Polyaryletheretherketone) is a rigid opaque (beige) engineering plastic known for its ability to operate at high temperatures, together with its exceptional chemical and wear resistance and dimensional stability.

A high purity polymer, PEEK is a plastic composed of repeating monomers of two ether groups and a ketone group.

Although PEEK is very stable compared to most engineering plastics, stress in the material can have a major impact on machining causing such problems as:

  • Warping and distortion
  • Reduced physical properties
  • Cracking
  • Changes in finished part dimension

This can be combatted by machining practices such as using very sharp tools, making sure we are using the right speeds and feeds, and being aware of how clamping/fixturing can affect the part.

See the 'Finishing & Treatments' section for specific treatments to reduce the chances of stress affecting machining.

You may also see PEEK referred to as:

  • Tecapeek® (trade name)
  • Arlon® 1000
  • Ketronpeek
  • Victrex 450G

Main attributes

  • Impressive durability - exceptional chemical, electrical and temperature resistence
  • Excellent mechanical properties maintained to high temperatures
  • Dimensional stability
  • Very low moisture absorption
  • Flame retardant
  • High impact strength

Common applications

  • Valves & pumps
  • Surgical & dental instruments
  • Medical implants & prosthetics
  • Bearings & bushings

Note for designers

PEEK is 53% harder than Acetal, has 63% greater tensile strength and is nearly 60% stiffer than Nylon 6. However, it is 10-20 times the price of other common engineering plastics.

Here at Penta Precision, we are able to source PEEK competitively due to the high volume of PEEK components we manufacture; offering you the very best value for money. We use our PEEK machining experience to deliver the most cost effective method of manufacture.

When received as raw material, PEEK, similar to other engineering plastics will have a skin on both sides. When this skin is removed it is very common, especially on large billets with a lot of material being removed, for warping or distortion to occur, usually in the form of the material bowing inwards.

When quoting for a part of this nature, we would allow for the machinists to skim both layers of skin off, without taking the part to finish size, allowing it to warp and then re-machining both faces, thus heavily reducing the warping.

With low moisture absorption and being one of the most stable of plastics Penta can hold closer tolerances in PEEK than most other engineering plastics.

PEEK is available in several different grades; the choice of grade will depend on the application as seen below.

PEEK unfilled - Unfilled PEEK is an unreinforced general-purpose grade that offers steam and wear resistance. It provides the greatest elongation and toughness of all PEEK grades.

PEEK 30% Glass-Fiber Reinforced - The addition of glass fiber greatly reduces the expansion rate and increases the flexural modulus of PEEK. This grade is especially good for structural applications that require greater strength, stiffness, or stability

PEEK 30% Carbon-Fiber Reinforced - The addition of carbon fibre enhances the compressive strength and stiffness of PEEK, while dramatically lowering its expansion rate. It offers optimum wear-resistance and load-carrying capability in a PEEK-based product. This grade provides greater thermal conductivity than unreinforced PEEK, allowing for increased heat dissipation from bearing surfaces. The result is improved bearing life and capability.

PEEK Bearing grade - Carbon fiber reinforced with graphite and PTFE lubricants, bearing grade PEEK offers the lowest coefficient of friction and the best machinability of all PEEK grades.

Finishing & treatments

PEEK, much the same as other engineering plastics, has limited finishing/treatments. The main treatment being annealing or stress relieving.

Annealing a heat treatment that alters the physical and sometimes chemical properties of a material to increase its ductility and to make it more workable. Annealing can induce ductility, soften material, relieve internal stresses, refine the structure by making it homogeneous, and improve cold working properties. When this process is done properly it can enhance the lifespan of machined plastic parts.

Stress Relieving consists of heating the steel to a temperature below the critical range to relieve the stresses resulting from cold working, shearing, or gas cutting. It is not intended to alter the micro-structure or mechanical properties significantly. Also, a process for making material softer. However, stress relieving does not change the material properties as does annealing.

Please contact us for more information on these processes or see our finishing processes page.

UK stock sizes

Here are the standard stock sizes/colours for PEEK Tube, Round Bar and Plate in the UK. Please note we do not supply stock material, the information provided is purely for design and research purposes.

Stock sizes have a +/+ tolerance as the extrusion process is not as accurate as precision machining.

Stock finishes are often scratched and dented. Some sheet plastics come with a protective coating however because of long supply chains these can still be scratched underneath.

Example PEEK Stock Sizes

Stock sizes will vary depending on supplier. Please get in contact to discuss further.

PEEK Tube
Outside Diameter (mm) Tolerance (mm) Inside Diameter (mm) Tolerance (mm)
50 +0.50/+2.20 30 -0.50/-2.20
50 +0.50/+2.20 40 -0.50/-2.20
60 +0.60/+2.80 30 -0.60/-2.80
60 +0.60/+2.80 40 -0.60/-2.80
60 +0.60/+2.80 50 -0.60/-2.80
70 +0.60/+3.40 30 -0.60/-3.40
70 +0.60/+3.40 40 -0.60/-3.40
70 +0.60/+3.40 50 -0.60/-3.40
70 +0.60/+3.40 60 -0.60/-3.40
80 +0.60/+3.40 40 -0.60/-3.40
80 +0.60/+3.40 50 -0.60/-3.40
80 +0.60/+3.40 60 -0.60/-3.40
90 +1.00/+4.00 40 -1.40/-5.40
90 +1.00/+4.00 50 -1.40/-5.40
90 +1.00/+4.00 60 -1.40/-5.40
90 +1.00/+4.00 70 -1.40/-5.40
100 +1.00/+4.00 40 -1.40/-5.40
100 +1.00/+4.00 50 -1.40/-5.40
100 +1.00/+4.00 60 -1.40/-5.40
100 +1.00/+4.00 70 -1.40/-5.40
100 +1.00/+4.00 80 -1.40/-5.40
115 +1.30/+5.00 50 -1.80/-7.00
115 +1.30/+5.00 60 -1.80/-7.00
115 +1.30/+5.00 70 -1.80/-7.00
115 +1.30/+5.00 80 -1.80/-7.00
115 +1.30/+5.00 90 -1.80/-7.00
115 +1.30/+5.00 100 -1.80/-7.00
125 +1.30/+5.00 50 -1.80/-7.00
125 +1.30/+5.00 60 -1.80/-7.00
125 +1.30/+5.00 70 -1.80/-7.00
125 +1.30/+5.00 80 -1.80/-7.00
125 +1.30/+5.00 90 -1.80/-7.00
125 +1.30/+5.00 100 -1.80/-7.00
140 +1.30/+5.00 50 +1.80/+7.00
140 +1.30/+5.00 60 +1.80/+7.00
140 +1.30/+5.00 70 +1.80/+7.00
140 +1.30/+5.00 80 +1.80/+7.00
140 +1.30/+5.00 90 +1.80/+7.00
140 +1.30/+5.00 100 +1.80/+7.00
PEEK Round Bar

Available in Natural (Beige) and Black

Diameter (mm) Tolerance (mm)
Ø3-4 +0.10/+0.30
Ø5-6 +0.10/+0.40
Ø7-10 +0.10/+0.50
Ø11-20 +0.20/+0.90
Ø22-32 +0.20/+1.20
Ø35-40 +0.20/+1.60
Ø45-56 +0.30/+2.00
Ø60-70 +0.30/+2.50
Ø75-80 +0.40/+3.00
Ø90 +0.50/+3.40
Ø100 +0.60/+3.80
Ø110 +0.70/+4.20
Ø120 +0.80/+4.60
Ø130-140 +0.90/+5.40
Ø150-200 +1.00/+5.80
Ø165-180 +1.20/+5.00
Ø200 +1.30/+5.50
Ø210 +1.30/+5.80
Ø230-250 +1.50/+6.20

Round bar stock lengths may vary between 2,000m and 3,000 mm

PEEK Plate

Available in Natural (Beige) and Black

Size (mm) Tolerance (mm)
5-6 +0.20/+0.70
8-10 +0.20/+0.90
12-25 +0.30/+1.50
30-50 +0.50/+2.50
55-70 +0.50/+3.50
80-100 +0.50/+5.00

Plate stock lengths may vary between 2,000mm and 3,000mm

Please note: some sizes may be non-stocked items and subject to minimum order quantities.

Technical properties

Mechanical properties

Properties Value Parameter Norm Comments
Modulus of Elasticity (Tensile strength) (MPa) 4200 1mm/min DIN EN ISO 527-2 For tensile test: specimen type 1b
Tensile Strength (MPa) 116 50mm/min DIN EN ISO 527-2  
Tensile Strength at Yield (MPa) 116 50mm/min DIN EN ISO 527-2  
Elongation at Yield (%) 116 50mm/min DIN EN ISO 527-2  
Elongation at Break (%) 15 50mm/min DIN EN ISO 527-2  
Flexural Strength (MPa) 175 2mm/min, 10N DIN EN ISO 178 For flexural test: support span 64mm, norm specimen.
Modulus of Elasticity (Flexural test) 4200 2mm/min, 10N DIN EN ISO 178  
Compression Strength (MPa) 23/43 1% / 2%, 5mm/min, 10N EN ISO 604 Specimen 10x10x10mm
Compression Modulus (MPa) 3400 5mm/min, 10N EN ISO 604 Specimen 10x10x50mm, modulus range between 0.5 and 1% compression
Impact Strength (Charpy) (KJ/m^2) n.b. Max 7,5J DIN EN ISO 179-1eU For charpy test: support span 64mm, norm specimen. nb = not broken
Notched impact strength (Charpy) (KJ/m^2) 4 Max 7,5J DIN EN ISO 179-1eA  
Ball indentation hardness (MPa) 253 - ISO 2039-1 Specimen 4mm thickness

Thermal properties

Thermal Properties Value Parameter Norm Comments
Glass Transition Temperature (°C) 150 - DIN 53765 Found in public sources
Melting Temperature (°C) 341 - DIN 53765  
Service Temperature (Short Term) (°C) 300 - - Found in public sources. Individual testing regarding application conditions is mandatory
Service Temperature (Long Term) (°C) 260 - -  
Heat Distortion Temperature 162 HDT, Method A    
Thermal Expansion (CLTE) (10-5 K-1) 5 23-60°C, long DIN EN ISO 11359-1;2  
Thermal Expansion (CLTE) (10-5 K-1) 5 23-100°C, long DIN EN ISO 11359-1;2  
Thermal Expansion (CLTE) (10-5 K-1) 7 100-150°C, long DIN EN ISO 11359-1;2  
Specific Heat (J/g*K) 1.1 - ISO 22007-4:2008  
Thermal Conductivity W/(K*m) 0.27 - ISO 22007-4:2008  

Electrical properties

Electrical Properties Value Parameter Norm Comments
Specific volume resistance (Ω*cm) 1015 Silver electrode, 23°C DIN IEC 60093 Specimen in 20mm thickness
Specific surface resistance (Ω) 1015 Silver electrode, 23°C, 12% R.H. DIN IEC 60093  
Dielectric Strength (Kv/mm) 73 23°C, 50% R.H. ISO 60243-1 Specimen in 1mm thickness
Resistance to Tracking (CTI) (V) 125 Platin Electrode 23°C 50% R.H., solvent A DIN EN 60112  

Other properties

Property Value Parameter Norm Comments
Water Absorption (%) 0.02/0.03 24h/96h (23°C) DIN EN ISO 62 Øca, 50mm, h=13mm
Flammability V0 Listed (Value at 1.50mm) DIN IEC 60695-11-10  

Industries that use PEEK plastic

Electronics & computing

Arrow

Electronics & computing

Military & defence

Arrow

Military & defence

Pharmaceutical & medical

Arrow

Pharmaceutical & medical

Food processing & packaging

Arrow

Food processing & packaging

Automotive & Transport

Arrow

Automotive & Transport

PEEK plastic FAQs

More Plastic grades

Explore PEEK plastic resources

External Link

British Plastics Federation – PEEK

Learn more about PEEK plastic from the British Plastics Federation.