Polypropylene (PP) plastic machined parts

Polypropylene, as copolymer or homopolymer, is commonly used for mechanical components in corrosive environments. It is challenging to machine due to low annealing temperature. This guide covers attributes, applications, finishing, and stock sizes.

"Steel of the plastics industry"
Used in corrosive environments
ABS alternative

Polypropylene (PP) plastic machined parts

Polypropylene, as copolymer or homopolymer, is commonly used for mechanical components in corrosive environments. It is challenging to machine due to low annealing temperature. This guide covers attributes, applications, finishing, and stock sizes.

"Steel of the plastics industry"
Used in corrosive environments
ABS alternative

Polypropylene (PP) plastic machined parts

Polypropylene, as copolymer or homopolymer, is commonly used for mechanical components in corrosive environments. It is challenging to machine due to low annealing temperature. This guide covers attributes, applications, finishing, and stock sizes.

"Steel of the plastics industry"
Used in corrosive environments
ABS alternative

Polypropylene plastic grades we use

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What is Polypropylene plastic?

Polypropylene (PP) also known as polypropene is a hydrocarbon polymer and is one of the most commonly produced plastics in the world.

It is sometimes referred to as the ‘steel of the plastic industry’ due to its adaptability.

PP is a thermoplastic that is available as a Copolymer and Homopolymer. It is commonly used for mechanical components in corrosive environments.

Polypropylene has gained a reputation for being tricky to machine due to its low annealing temperature. It therefore requires a high level of skill.

As well as a sharp cutting edge and slow feed rates, we use plenty of coolant to aid lubrication, remove swarf and help keep the PP below its melting point.

Penta Precision has decades of polypropylene machining experience so you are in safe hands.

You may also see Polypropylene referred to as:

  • PP
  • TECAFINE® PP
  • TECAPRO® - medical grade
  • PPC / Polypropylene C (Copolymer)
  • PPH / Polypropylene H (Homopolymer)
  • Proteus®
  • Orthoform®
  • SIMOLIFE
  • Polystone®
  • ProComp

Main attributes

  • Good to excellent chemical resistance
  • Semi rigid
  • Good fatigue resistance
  • Integral hinge property
  • Good heat resistance
  • High flammability
  • Excellent electrical resistance
  • Low density
  • Lightweight
  • High purity
  • Low moisture absorption
  • High thermal expansion
  • Food compliant
  • Excellent weldability
  • Stain resistant
  • Low thermal and mechanical properties in comparison to engineering plastics
  • Poor UV resistance
  • More readily available alternative to ABS
  • Low cost
  • Recyclable

Common Applications

  • Valves & pumps
  • Galvanizing apparatus
  • Bearings & bushings
  • Packaging & containers
  • Computer & appliance housings
  • Piping, tubing & fittings
  • Wear parts & rings
  • Machine parts & cases
  • Medical implants & prosthetics
  • Appliance & household items

Note for designers

Polyethylene is available as a Homopolymer (PPH) and Copolymer (PPC). Material selection may depend on application and desired properties although the attributes are very similar and they are largely interchangable materials. Here is a brief overview of each.

Homopolymer Polypropylene

PPH is the more widely used general-purpose grade of Polypropylene. It has improved chemical resistance and stiffness and also has a higher working temperature than the PPC variation (0-100°C). It is slightly more expensive than PPC although still relatively inexpensive.

Copolymer Polypropylene

Although PPC has a relatively lower chemical resistance than PPH, it is still considered to be very good. Its operating temperature range is not as high (up to 80°C) but it has improved impact strength at lower temperatures (down to -20°C).

It also has lower susceptibility to stress cracking. Whilst both are suitable for use with food, the copolymer is more commonly selected for food-related applications. PPC is more transparent than PPH and generally used where more flexibility is required.

PPC can be further divided into random and block copolymers, produced by the polymerizing of propene and ethane.

Random Copolymers

Random copolymers features up to 6% Ethene which is randomly dispersed. They are flexible and optically clear.

Block Copolymers

Block copolymers feature between 5 and 15% ethane and the co-monomer units are arranged in a regular pattern, making it tougher and less brittle.

Finishing & treatments

Polypropylene has poor bonding properties and is therefore difficult to paint so we do not advise it.

See our Finishing Processes page for further information on services that we can facilitate.

UK stock sizes

Here are the standard stock sizes/colours for Polypropylene in the UK. Please note we do not supply stock material, the information provided is purely for design and research purposes.

Stock sizes vary by supplier. The following sizes are for TECAFINE PP and TECAPRO MT.

TECAFINE PP

  • Natural & grey
  • Rod - 10mm to 500mm diameter (lengths of 1000mm & 2000mm)
  • Plate - 1mm to 100mm thickness (1000mm x 2000mm and 1500mm x 3000mm)

TECAPRO MT (Medical Grade PP)

  • White
  • Plate - 12.7mm to 63.5mm thickness (610mm x 1220mm)

Technical properties

The properties of Polypropylene will depend on the type. The below information is for TECAFINE which is a brand of Homopolymer PP.

Properties for TECAFINE PP Natural (Homopolymer)

Mechanical properties

Mechanical Properties

Value Parameter Norm Notes
Modulus of Elasticity (tensile test) 1400 MPa   DIN EN ISO 527-1  
Tensile Strength at Yield 32 MPa   DIN EN ISO 527-1  
Elongation at Yield 8%   DIN EN ISO 527-1  
Impact Strength (Charpy) n.b.   DIN EN ISO 179-1

n.b. = not broken

Ball Indentation Hardness 70 MPa   ISO 2039-1  
Shore Hardness 70 Shore D DIN EN ISO 868  
Thermal properties

Thermal Properties

Value Parameter Norm Notes
Thermal Expansion (CLTE) 16 10-5*1/K   DIN EN ISO 11359-1;2  
Service Temperature +100°C     Found in public sources. Individual testing regarding application conditions is mandatory.
Electrical properties

Electrical Properties

Value Parameter Norm Notes
Specific Surface Resistance 1014 Ω   DIN IEC 60093  
Dielectric Strength 58 kV/mm   ISO 60243-1  
Other properties

Other Properties

Value Parameter Norm Notes
Flammability B2 Corresponding to DIN 4102 Corresponding means no listing. The information might be taken from resin, stock shape or estimation. Individual testing regarding application conditions is mandatory.
Density 0.90 g/cm3      

Industries that use Polypropylene plastic

Pharmaceutical & medical

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Pharmaceutical & medical

Food processing & packaging

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Food processing & packaging

Automotive & Transport

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Automotive & Transport

Polypropylene plastic FAQs

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More Plastic grades

Explore Polypropylene plastic resources

External Link

British Plastics Federation – Polypropylene

Learn more about PP plastic from the British Plastics Federation.