Polyethylene (PE) plastic machined parts

Polyethylene (PE), also called polythene, is a semi-crystalline thermoplastic with high machinability, allowing tight tolerances. This guide covers attributes, applications, design notes, finishing options, UK stock sizes, and property tables.

Widely used global plastic
Tough but low strength and hardness

Polyethylene (PE) plastic machined parts

Polyethylene (PE), also called polythene, is a semi-crystalline thermoplastic with high machinability, allowing tight tolerances. This guide covers attributes, applications, design notes, finishing options, UK stock sizes, and property tables.

Widely used global plastic
Tough but low strength and hardness

Polyethylene (PE) plastic machined parts

Polyethylene (PE), also called polythene, is a semi-crystalline thermoplastic with high machinability, allowing tight tolerances. This guide covers attributes, applications, design notes, finishing options, UK stock sizes, and property tables.

Widely used global plastic
Tough but low strength and hardness

Polyethylene plastic grades we use

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What is Polyethylene plastic?

Polyethylene (PE) also known as Polythene (IUPAC name polyethene) is a semi-crystalline thermoplastic. PE offers high levels of toughness with low strength and hardness. Its versatility has made it one of the most popular plastics globally.

There are many variants of Polyethylene plastic – the most well-known being HDPE, LDPE, UHMWPE and HMWPE. A breakdown of these can be found in the ‘notes for designers’ tab below.

Polyethylene is a highly machinable thermoplastic from which close tolerances can be easily achieved.

You may also see Polyethylene referred to as:

  • PE
  • Polythene
  • Polyethene
  • HDPE (High Density Polyethylene) / PE300
  • LDPE (Low Density Polyethylene)
  • UHMWPE (Ultra High Molecular Weight Polyethylene) / PE1000
  • HMWPE (High Molecular Weight Polyethylene) / PE500
  • LLDPE (Linear Low Density Polyethylene)
  • MDPE (Medium Density Polyethylene)
  • TECAFINE® PE

Main attributes

  • High toughness
  • Excellent chemical resistance
  • High impact strength
  • Low moisture absorption
  • Very good electrical insulation
  • Excellent machinability
  • Most grades suitable for food contact
  • Lightweight
  • Good resistance to high energy radiation
  • Good stability to temperature
  • Lower thermal and mechanical properties (tensile stress, flexural and compressive strength) than engineering plastics
  • Relatively low cost

Common Applications

  • Packaging & containers
  • Medical devices & equipment
  • Valves & pumps
  • Wear parts & rings
  • Fasteners & hardware
  • Die pads
  • Medical implants & prosthetics
  • Tanks, containers & pressure vessels
  • Bearings & bushings

Note for designers

There are a number of different types of polyethylene, each with its own characteristics and properties.

An overview of each of the main 4 types:

HDPE

HDPE (high-density-polyethylene) also known as PE300 has a high strength-to-density ratio though its density is only marginally higher than LDPE (low-density-polyethylene). HDPE has stronger intermolecular forces due to minimal branching within the material and higher tensile strength than LDPE. The difference in strength exceeds the difference in density giving HDPE a higher specific strength. HDPE in natural also meets FDA/USDA food handling guidelines.

LDPE

LDPE (low-density-polyethylene) is defined as a density range of 0.910-0.940 g/cm3. LDPE has a lower tensile strength and density than HDPE. It is a cheaper alternative should the higher tensile strength and density not be required.

UHMWPE

UHMWPE (ultra-high-molecular-weight-polyethylene) also known as PE1000 is a very tough engineering plastic with the highest impact strength of any thermoplastic currently available. UHMWPE is highly resistant to chemicals, has a low moisture absorption and very low coefficient of friction. It is self-lubricating and extremely resistant to abrasion.

HMWPE

HMWPE (high-molecular-weight-polyethylene) also known as PE500 is used for wear parts in conveyors and in food preparation as it is slightly softer then UHMWPE.

UK stock sizes

Here are the standard stock sizes/colours for PE in the UK. Please note we do not supply stock material, the information provided is purely for design and research purposes.

Stock sizes vary by supplier. The following sizes are for various grades of TECAFINE PE.

TECAFINE PE300 / HDPE

  • Natural, black, yellow
  • Rod - 10mm to 500mm diameter (lengths of 2000mm, some 1000mm)
  • Plate - 1mm to 100mm thick (1000mm x 2000mm and 1500 x 3000mm)

TECAFINE PE500 / HMWPE

  • Natural, black, grey, yellow, red, green, blue
  • Rod - 30mm to 200mm diameter (lengths of 2000mm)
  • Plate - 4mm to 100mm thick (1000mm x 2000mm, 1250mm x 3000mm, 1500 x 3000mm, 2000mm x 4000mm)

TECAFINE PE1000 / UHMWPE

  • Natural, black, blue, green, grey
  • Rod - 10mm to 200mm diameter (lengths of 2000mm)
  • Plate - 1mm to 100mm thick (1000mm x 2000mm, some 1250mm x 3000mm)

Technical properties

The technical properties of Polyethylene (PE) vary according to the grade in question. Below are the properties for the three main types of TECAFINE.

TECAFINE PE300 / HDPE Properties

Mechanical properties

Mechanical Properties

Value Parameter Norm Notes
Modulus of Elasticity (tensile test) 1100 MPa   DIN EN ISO 527-1  
Tensile Strength at Yield 23 MPa   DIN EN ISO 527-1  
Elongation at Yield 9%   DIN EN ISO 527-1  
Impact Strength (Charpy) n.b.   DIN EN ISO 179-1

n.b. = not broken

Ball Indentation Hardness 43 MPa      
Shore Hardness 64 Shore D DIN EN ISO 868  
Thermal properties

Thermal Properties

Value Parameter Norm Notes
Thermal Expansion (CLTE) 18 10-5*1/K   DIN EN ISO 11359-1;2  
Service Temperature +80°C     Found in public sources. Individual testing regarding application conditions is mandatory.
Electrical properties

Electrical Properties

Value Parameter Norm Notes
Specific Surface Resistance 1014 Ω   DIN IEC 60093  
Dielectric Strength 50 kV/mm   ISO 60243-1  
Other properties

Other Properties

Value Parameter Norm Notes
Flammability B2 Corresponding to DIN 4102 Corresponding means no listing. The information might be taken from resin, stock shape or estimation. Individual testing regarding application conditions is mandatory.
Density 0.96 g/cm3      

TECAFINE PE500 / HMWPE Properties

Mechanical properties

Mechanical Properties

Value Parameter Norm Notes
Modulus of Elasticity (tensile test) 1100 MPa   DIN EN ISO 527-1  
Tensile Strength at Yield 28 MPa   DIN EN ISO 527-1  
Elongation at Yield 9%   DIN EN ISO 527-1  
Impact Strength (Charpy) n.b.   DIN EN ISO 179-1

n.b. = not broken

Shore Hardness 66 Shore D DIN EN ISO 868  
Thermal properties

Thermal Properties

Value Parameter Norm Notes
Thermal Expansion (CLTE) 18 10-5*1/K   DIN EN ISO 11359-1;2  
Service Temperature +80°C     Found in public sources. Individual testing regarding application conditions is mandatory.
Electrical properties

Electrical Properties

Value Parameter Norm Notes
Specific Surface Resistance 1014 Ω   DIN IEC 60093  
Dielectric Strength 44 kV/mm   ISO 60243-1  
Other properties

Other Properties

Value Parameter Norm Notes
Flammability B2 Corresponding to DIN 4102 Corresponding means no listing. The information might be taken from resin, stock shape or estimation. Individual testing regarding application conditions is mandatory.
Density 0.95 g/cm3      

TECAFINE PE1000 / UHMWPE Properties

Mechanical properties

Mechanical Properties

Value Parameter Norm Notes
Modulus of Elasticity (tensile test) 700 MPa   DIN EN ISO 527-1  
Tensile Strength at Yield 19 MPa   DIN EN ISO 527-1  
Elongation at Yield 11%   DIN EN ISO 527-1  
Impact Strength (Charpy) n.b.   DIN EN ISO 179-1

n.b. = not broken

Ball Indentation Hardness 30 MPa   ISO 2039-1  
Shore Hardness 60 Shore D DIN EN ISO 868  
Thermal properties

Thermal Properties

Value Parameter Norm Notes
Thermal Expansion (CLTE) 18 10-5*1/K   DIN EN ISO 11359-1;2  
Service Temperature +80°C     Found in public sources. Individual testing regarding application conditions is mandatory.
Electrical properties

Electrical Properties

Value Parameter Norm Notes
Specific Surface Resistance 1014 Ω   DIN IEC 60093  
Dielectric Strength 44 kV/mm   ISO 60243-1  
Other properties

Other Properties

Value Parameter Norm Notes
Water Absorption 0.01%   DIN EN ISO 62  
Flammability B2 Corresponding to DIN 4102 Corresponding means no listing. The information might be taken from resin, stock shape or estimation. Individual testing regarding application conditions is mandatory.
Density 0.93 g/cm3      

Industries that use Polyethylene plastic

Automotive & Transport

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Automotive & Transport

Food processing & packaging

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Food processing & packaging

Pharmaceutical & medical

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Pharmaceutical & medical

Architecture & building construction

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Architecture & building construction

Polyethylene plastic FAQs

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More Plastic grades

Explore Polyethylene plastic resources

External Link

British Plastics Federation – Polyethylene LDPE

Learn about polyethylene LDPE plastic from the British Plastics Federation.

External Link

British Plastics Federation – Polyethylene HDPE

Learn about polyethylene HDPE plastic from the British Plastics Federation.